PowerModule150

Next Generation Heat Recovery Solution

Using an organic Rankine cycle (ORC) along with proprietary technologies, the POWER MODULE 150 converts sources of geothermal heat and waste heat into electricity – with no additional emissions or fuel consumption.

PowerModule150 back right view

PowerModule150 front-left view

PowerModule150 front-right view

Heat recovery systems which are ideal for small- and mid-scale applications utilize low temperature heat sources generate power from waste heat.

Utilizes available thermal energy in the form of excess heat to produce clean electricity that would otherwise be a wasted resource.

Higher temperature heat sources – such as thermal oils and exhaust gases – can be utilized with the deployment of an additional heat exchanger.

Standalone or fully-packaged systems are available, depending on the existing infrastructure.

HIGHLIGHTS

Generates up to 75 kWe (gross).
Increases efficiency, reduces fuel consumption and emissions up to 10%.
Zero emissions or fossil fuel requirements.
Modular, scalable system that can be adjusted to fit changing needs.
Simple, robust design with minimal footprint.
Closed-loop system minimizes water consumption.
Easy installation with remote operation and monitoring.
Short payback period (2 – 5 years).
NEMA 3R / IP 54 compliant, CE certified.
Sound attenuated option <72db at 1 meter.
Qualifies for clean energy incentives*

* Incentive eligibility based on region.

SYSTEM DETAILS

SPECIFICATIONS

MODEL	6500B	6500B+
Max Output	125 kWe	150 kWe
Thermal Input	400 - 1700 kWth	400 - 2200 kWth
Hot Water Temp	158 - 270°F // 70 - 132°C	158 - 302° // 70 - 150°C
Hot Water Flow	95 - 365 gpm // 3 - 25 l/s	95 - 365 gpm // 3 - 25 l/s
Cold Water Temp	39 - 149°F // 4 - 65°C	39 - 149°F // 4 - 65°C
Cold Water Flow	140 - 410 gpm // 9 - 26 l/s	140 - 410 gpm // 9 - 26 l/s
Heat Rejected	400 - 1600 kWth	400 - 2000 kWth

3D MODEL

THE POTENZA SMART DIFFERENCE

The integration of a semi-hermetic, twin-screw expander gives ElectraTherm’s ORC systems an advantage over competitive technologies and opens market opportunities where waste heat recovery has previously been either impossible or unpractical.

The custom built expander, along with proprietary technologies and lower operating speeds, provides a more cost-efficient, robust design that greatly enhances reliability and functionality. ElectraTherm’s ORC process utilizes much more variable heat sources made possible by the expanders’ ability to handle “wet” dual-phase flow, leading to greater turndown ratios which allow for continuous power generation when dealing with inconsistent thermal conditions.

For more information on our system’s capabilities, click here.

SCALABLE

The simple and flexible nature of our ORC solutions allows them to be adjusted to fit the needs of any application. A robust, modular, and scalable design allows the system to be easily integrated into existing processes while allowing for future adjustments. Able to successfully operate at partial loads with varying conditions also means that the system will produce electricity even when your processes are not at capacity.

Simple

The simple and flexible nature of our ORC solutions allows them to be adjusted to fit the needs of any application. A robust, modular, and scalable design allows the system to be easily integrated into existing processes while allowing for future adjustments. Able to successfully operate at partial loads with varying conditions also means that the system will produce electricity even when your processes are not at capacity.

Profitable

Our systems use existing heat as fuel, keeping operating costs minimal. ElectraTherm converts this heat into clean electricity, ready immediately. This increases energy efficiency – up to 10% – while substantially reducing energy consumption, primarily the cooling load. ElectraTherm’s ORC solutions may also qualify for local sustainability incentives as well as enabling micro-grid functionality in remote regions. With an impressive 20-year design life and a payback period of 3-5 years, the economics amount to an attractive return on investment.

Reliable

Every ElectraTherm product goes through a rigorous testing process at our world-class R&D test cell to ensure absolute reliability. Our technicians and dedicated global partners offer full support for any issues you may encounter throughout the product lifecycle.

Sustainable

Over 50% of energy used in power generation and industrial processes is lost as heat – making this heat an enormous source of renewable energy. Increasing energy efficiency by upcycling this waste heat into emission-free electricity is the single easiest way to mitigate emissions and achieve sustainability goals.

Which ORC system is right for you?

Fill out the Project Evaluation Form to run through our structured process, or go to General Questions to ask a quick question.

Modulo di valutazione del progetto

General Questions

POWERMODULE150

Next Generation Heat Recovery Solution

HIGHLIGHTS

SYSTEM DETAILS

High Efficiency Compressor

Heat Exchanger

Smart Technology

Rapid Indicators

SPECIFICATIONS

3D MODEL

Power Generation

Ottimizzazione del metano

Calore industriale di scarto

Petrolio e gas

Geotermico