{"id":10279,"date":"2021-04-27T07:56:33","date_gmt":"2021-04-27T14:56:33","guid":{"rendered":"http:\/\/electratherm-us.com\/?p=10279"},"modified":"2025-01-08T10:39:07","modified_gmt":"2025-01-08T15:39:07","slug":"the-potential-of-orc-flare-elimination","status":"publish","type":"post","link":"https:\/\/electratherm.com\/vi\/the-potential-of-orc-flare-elimination\/","title":{"rendered":"Ti\u1ec1m n\u0103ng lo\u1ea1i b\u1ecf ng\u1ecdn l\u1eeda ORC"},"content":{"rendered":"

The Reality of Flaring.<\/b><\/p>\n

The flaring of methane is commonplace at many landfills, biogas and wastewater treatment plants (WWTP), and oil and gas well sites across the globe. Industries routinely flare to dispose of unwanted gases and to prevent pressure build up. Not only are these flares a waste of valuable energy and an unsightly reminder of our impact on the planet, but have grown to be a topic of concern as the world strives for a carbon-neutral future. Flares are currently responsible for 2% of the world\u2019s total greenhouse gas emissions<\/a> – which means if flaring were to be represented as a country, that country would be the 5th<\/sup> largest gas consumer in the world after the US, Russia, China, and Iran.<\/p>\n

By visiting SkyTruth<\/a>, one can observe global natural gas flaring via satellite. However, this satellite will only pick up the larger concentrations of gas flaring, indicating there are many more smaller sites also flaring. With that in perspective, the burning of this gas is not only a significant contributor to greenhouse gases (GHGs), but an immense waste of a valuable resource as well. Globally, the emissions from flared gas equate to an estimated 280 million metric tons of CO2 a year.<\/a> To put things further into perspective, the value of gas flared in New Mexico alone in 2019 was $10 million<\/a>.<\/p>\n

With the data revealing the scale of the issue, it is easy to understand why this practice has come under increasing scrutiny with regulatory agencies seeking to eliminate or reduce flaring through the imposing of fines and stricter air quality standards. Some US states such as Alaska, Colorado, and New Mexico have already banned the practice of routine flaring. States such as Pennsylvania and Texas are close in pursuit, eager to appease industry regulators and environmental lobbyist. In the oil and gas industry, being ahead of the curve will be the key to longevity.<\/p>\n

Take BP for example. Facing increasing pressure from regulators, investors, and buyers of natural gas to reduce their carbon footprint, BP pledged to spend $1.3 billion to build a network of pipes and other infrastructure to capture natural gas in their Texas and New Mexico oil fields that will effectively eliminate natural gas flaring at those locations by 2025<\/a>. While this news is excellent, it is a drop in the bucket and not feasible for many locations currently flaring natural gas. Since numerous industries flare – such as landfills, wastewater treatment plants, oil and gas wells, and even biogas plants – a solution needs to be both practical and profitable to see widespread integration.<\/p>\n

There are two main approaches to flare elimination. The first approach is to burn the excess gas in an engine to generate power. This route requires the installation of biogas cleanup and storage along with an engine genset. The cost of this equipment can easily be in excess of $1 million USD and engines running off biogas routinely face issues with siloxane buildup. Siloxane buildup requires expensive maintenance leading to increased downtime (lost revenue and more flaring) or even a complete engine replacement.<\/p>\n

Another approach is to burn the excess gas in a boiler. Not only is this approach far less extensive and expensive, but modern biogas boilers are designed to be less susceptible to siloxane buildup and damage. Since most all biogas and wastewater treatment plants have biogas or natural gas boilers installed, this method is simple and more cost-effective than the one mentioned above. In other instances, such as well site applications where a boiler will need to be installed, the capital costs are still far less than the alternative. The only dilemma with this approach is that those who cannot make use of the thermal energy provided by the biogas boiler are simply wasting energy, which leads us to a simple solution\u2026<\/p>\n

ORC Flare Elimination<\/strong><\/p>\n

An easily adaptable solution is an Organic Rankine Cycle (ORC) waste heat recovery system integrated with a biogas boiler. All we need to know about an ORC is that it exploits the temperature difference between hot and cold water to generate electricity. This means converting heat into power, using hot water as a medium to transfer the thermal energy. The process for ORC flare elimination is simple.<\/p>\n

\/\/<\/strong><\/span> Excess gas is routed to a boiler which heats water for the ORC.<\/p>\n

\/\/<\/span><\/strong> Sau \u0111\u00f3, n\u01b0\u1edbc \u0111\u01b0\u1ee3c d\u1eabn qua ORC, m\u1ed9t h\u1ec7 th\u1ed1ng v\u00f2ng k\u00edn v\u00e0 t\u1ea1o ra \u0111i\u1ec7n.<\/p>\n

\/\/<\/span><\/strong> B\u1eb1ng c\u00e1ch s\u1eed d\u1ee5ng kh\u00ed d\u01b0 th\u1eeba \u0111\u1ec3 l\u00e0m nhi\u00ean li\u1ec7u cho l\u00f2 h\u01a1i, ng\u1ecdn l\u1eeda s\u1ebd kh\u00f4ng c\u00f2n n\u1eefa.<\/p>\n

\/\/<\/span><\/strong> B\u1eb1ng c\u00e1ch d\u1eabn nhi\u1ec1u kh\u00ed h\u01a1n \u0111\u1ebfn l\u00f2 h\u01a1i, c\u00f3 th\u1ec3 t\u0103ng s\u1ea3n l\u01b0\u1ee3ng n\u01b0\u1edbc v\u00e0 t\u1ed1i \u0111a h\u00f3a s\u1ea3n l\u01b0\u1ee3ng ORC.<\/p>\n

An appropriate ORC flare elimination system must be able to handle fluctuations due to the inconsistent supply of thermal energy. With turbine systems incapable of reliably operating under those conditions, the only ORC technology that makes sense are those utilizing screw expanders. This is due to their comparatively better turndown ratios and transient operation capabilities. An example of this technology is ElectraTherm\u2019s M\u00e1y ph\u00e1t \u0111i\u1ec7n Power+<\/a>. In a previous demonstration in collaboration with the Department of Energy<\/a> Research Partnership to Secure Energy for America (REPSEA), Houston Advanced Research Center<\/a> (HARC),\u00a0Gulf Coast Green Energy<\/a>, and HESS<\/a> at a North Dakota oil well, ElectraTherm reduced carbon monoxide emissions by 98%, nitrogen oxide by 48%, and VOCs by 93% while generating emission-free electricity.<\/p>\n

ElectraTherm has an upcoming flare elimination application at a wastewater treatment plant in New York which, once completed, will be the first ORC application of its kind. The successful demonstration of ORC technology at a wastewater treatment plant will open up opportunities across municipalities, further advancing waste heat recovery technology in the marketplace.<\/em><\/p>\n

\u00a0<\/p>\n

\u0110\u1ec3 t\u00ecm hi\u1ec3u th\u00eam v\u00e0 xem s\u1ea3n ph\u1ea9m c\u1ee7a ElectraTherm c\u00f3 ph\u00f9 h\u1ee3p v\u1edbi b\u1ea1n kh\u00f4ng, h\u00e3y truy c\u1eadp\u00a0trang s\u1ea3n ph\u1ea9m<\/u><\/a>\u00a0ho\u1eb7c\u00a0li\u00ean h\u1ec7 v\u1edbi ch\u00fang t\u00f4i<\/u><\/a>.<\/strong><\/p>\n

\u0110\u1ec3 c\u1eadp nh\u1eadt th\u00f4ng tin v\u1ec1 ElectraTherm v\u00e0 tin t\u1ee9c m\u1edbi nh\u1ea5t v\u1ec1 nhi\u1ec7t th\u1ea3i, h\u00e3y \u0111\u0103ng k\u00fd nh\u1eadn b\u1ea3n tin c\u1ee7a ch\u00fang t\u00f4i\u00a0\u0111\u00e2y<\/u><\/a>.<\/strong><\/p>\n

Gi\u1edbi thi\u1ec7u v\u1ec1 ElectraTherm<\/strong><\/span><\/p>\n

ElectraTherm c\u1ee7a BITZER Group cung c\u1ea5p c\u00e1c gi\u1ea3i ph\u00e1p thu h\u1ed3i nhi\u1ec7t th\u1ea3i \u0111\u1eb3ng c\u1ea5p th\u1ebf gi\u1edbi b\u1eb1ng c\u00e1ch s\u1eed d\u1ee5ng Chu tr\u00ecnh Rankine h\u1eefu c\u01a1 c\u00f9ng v\u1edbi c\u00e1c c\u00f4ng ngh\u1ec7 \u0111\u1ed9c quy\u1ec1n \u0111\u1ec3 chuy\u1ec3n \u0111\u1ed5i nhi\u1ec7t \u0111\u1ed9 th\u1ea5p th\u00e0nh n\u0103ng l\u01b0\u1ee3ng s\u1ea1ch. C\u00e1c gi\u1ea3i ph\u00e1p \u0111\u01a1n gi\u1ea3n v\u00e0 hi\u1ec7u qu\u1ea3 c\u1ee7a ElectraTherm t\u1ea1o ra \u0111i\u1ec7n s\u1ea1ch, t\u0103ng hi\u1ec7u su\u1ea5t, gi\u1ea3m chi ph\u00ed n\u0103ng l\u01b0\u1ee3ng v\u00e0 gi\u1ea3m l\u01b0\u1ee3ng kh\u00ed th\u1ea3i - m\u00e0 kh\u00f4ng ti\u00eau th\u1ee5 th\u00eam nhi\u00ean li\u1ec7u. \u0110\u00e3 v\u1eadn chuy\u1ec3n h\u01a1n 100 \u0111\u01a1n v\u1ecb ORC \u0111\u1ebfn h\u01a1n 13 qu\u1ed1c gia v\u1edbi h\u01a1n 2.000.000 gi\u1edd ho\u1ea1t \u0111\u1ed9ng, ElectraTherm l\u00e0 c\u00f4ng ty h\u00e0ng \u0111\u1ea7u th\u1ebf gi\u1edbi v\u1ec1 thu h\u1ed3i nhi\u1ec7t th\u1ea3i quy m\u00f4 nh\u1ecf.<\/p>\n

L\u1ee3i th\u1ebf k\u1ebft h\u1ee3p gi\u1eefa k\u1ef9 thu\u1eadt c\u1ee7a ElectraTherm c\u00f9ng v\u1edbi gi\u00e1 tr\u1ecb \u0111\u01b0\u1ee3c h\u1ed7 tr\u1ee3 b\u1edfi BITZER, nh\u00e0 s\u1ea3n xu\u1ea5t m\u00e1y n\u00e9n l\u1ea1nh \u0111\u1ed9c l\u1eadp l\u1edbn nh\u1ea5t th\u1ebf gi\u1edbi v\u1edbi g\u1ea7n 3.500 nh\u00e2n vi\u00ean tr\u00ean to\u00e0n c\u1ea7u v\u00e0 doanh s\u1ed1 b\u00e1n h\u00e0ng trung b\u00ecnh h\u00e0ng n\u0103m \u0111\u1ea1t g\u1ea7n $1 t\u1ef7, cho ph\u00e9p nh\u00f3m ElectraTherm ti\u1ebfp t\u1ee5c ph\u00e1t tri\u1ec3n c\u00f4ng ngh\u1ec7 ORC h\u00e0ng \u0111\u1ea7u trong ng\u00e0nh, mang l\u1ea1i l\u1ee3i \u00edch cho c\u1ea3 doanh nghi\u1ec7p v\u00e0 h\u00e0nh tinh.<\/p>\n

c\u1ee7a ElectraTherm\u00a0M\u00e1y ph\u00e1t \u0111i\u1ec7n Power+<\/a>\u00a0l\u00e0 gi\u1ea3i ph\u00e1p nhi\u1ec7t th\u00e0nh \u0111i\u1ec7n, chuy\u1ec3n \u0111\u1ed5i nhi\u1ec7t th\u1ea3i th\u00e0nh \u0111i\u1ec7n s\u1ea1ch v\u00e0 nhi\u1ec7t c\u00f3 th\u1ec3 s\u1eed d\u1ee5ng \u0111\u01b0\u1ee3c.\u00a0M\u00e1y l\u00e0m m\u00e1t ch\u1ee7 \u0111\u1ed9ng<\/a>\u00a0\u0111\u00f3ng vai tr\u00f2 l\u00e0 gi\u1ea3i ph\u00e1p l\u00e0m m\u00e1t b\u1eb1ng kh\u00f4ng \u0111\u1ec3 cung c\u1ea5p n\u0103ng l\u01b0\u1ee3ng, s\u1eed d\u1ee5ng c\u00f9ng m\u1ed9t quy tr\u00ecnh ORC \u0111\u1ec3 cung c\u1ea5p kh\u1ea3 n\u0103ng l\u00e0m m\u00e1t t\u1ef1 cung c\u1ea5p n\u0103ng l\u01b0\u1ee3ng trong khi t\u1ea1o ra \u0111i\u1ec7n. C\u1ea3 hai gi\u1ea3i ph\u00e1p c\u1ee7a ElectraTherm \u0111\u1ec1u gi\u1ea3m l\u01b0\u1ee3ng kh\u00ed th\u1ea3i v\u00e0 chi ph\u00ed n\u0103ng l\u01b0\u1ee3ng trong khi cung c\u1ea5p ngu\u1ed3n \u0111i\u1ec7n\/l\u00e0m m\u00e1t c\u01a1 b\u1ea3n. T\u1eadn d\u1ee5ng nhi\u1ec7t th\u1ea3i kh\u00f4ng ch\u1ec9 c\u00f3 l\u1ee3i nhu\u1eadn m\u00e0 c\u00f2n thi\u1ebft th\u1ef1c. Cho ph\u00e9p c\u00e1c c\u00f4ng ty h\u01b0\u1edfng l\u1ee3i t\u1eeb n\u1ec1n kinh t\u1ebf tu\u1ea7n ho\u00e0n h\u01a1n trong khi v\u1eabn \u0111\u1ea1t \u0111\u01b0\u1ee3c c\u00e1c m\u1ee5c ti\u00eau ph\u00e1t tri\u1ec3n b\u1ec1n v\u1eefng.<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/section>","protected":false},"excerpt":{"rendered":"The Reality of Flaring. The flaring of methane is commonplace at many landfills, biogas and wastewater treatment plants (WWTP), and oil and gas well sites across the globe. Industries routinely flare to dispose of unwanted gases and to prevent pressure build up. 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